Hamdard Gıda has a very modern sophisticated production area at Tosya/Kastamonu. This plant is fully operational with latest pharmaceutical GMP standard instruments and environmental control.
Hamdard Gıda 4300 square meter of covered areas by two storied building. Which is sophisticated with GMP facilities. We have already passed latest ISO and qualified for the HACCP certification. Currently the plant consists of a general-purpose manufacturing area, a dedicated cosmetic manufacturing premises, and a specialized manufacturing building for the production of liquid product. In addition to several floors dedicated to the production of solid dosage forms- tablets and capsules. A newly built liquid and semisolid manufacturing premises is also going to be in operation at this site. The site also houses a warehouse for raw, packaging and finished goods in ground areas. To meet the increasing demand from domestic as well as overseas markets.
Manufacturing and packaging operations are carried out according to the validated methods through systematically qualified machines with full documentation at all stages of operations.
The production sites follow the GMP guidelines for environmental requirements of the manufacturing and packaging area, as well as comply with the ISO requirements along with HACCP guideline.
Highly sophisticated HVAC systems are used to condition, monitor and supply clean air to the working zone according to the manufacturing zone concept, capture and control any dust, vapor, gas or fume generated, as well as treat re-circulated and/or exhausted air. Temperature and moisture level are maintained at the desired level through this system.
Design of the room and air-conditioning systems we ensure:
- We Prevent the contamination of the product.
- We give Protection of the environment.
- We give our personal Protection.
- We are careful about the Prevention of the ingress of vermin, insects, birds etc.
There are different environmental zones maintained within the manufacturing area.
Training programs take place on a regular basis according to written plan. Personnel at all levels undergo general GMP, HACCP and Technical Training appropriate to perform their job satisfactorily.
Purified water and water for injection plant and distribution systems are designed to maintain the water quality according to the relevant requirements and state-of-the-art engineering design which include e.g. 24 hours run circulation loops, smooth interior surfaces, adequate materials, minimum flow rates.
- Dietary and food supplements Manufacturing – processing and packaging of dietary and food supplements to supply to the local market and for Export or to 3rd parties. Approved suppliers supply the certified and approved herbs used in manufacturing. Most of the excipients used for production are bought from approved third parties.
- Warehousing – Storing of raw and packaging materials to meet the requirements of production and also storing and dispatch of finished products as per concept of Good Storage Practice of pharmaceuticals.
- Engineering – According to dietary and food supplements production, we maintain health safety and environmental protection, infrastructure maintenance, machinery and other maintenance. Effluent treatment and safe disposal of waste.
- Quality Assurance/Quality Control – Quality Control of finished dietary and food supplements, raw and packaging materials, reagents, plant and personnel hygiene, method and process validation, and overall quality assurance of our factory.
- Research & Development – Formulation development and adaptation for scale up production with process validation, method validation in collaboration with QA/QC. Stability study and shelf life determination of food supplements products. Reformulation/improvement of existing formulations in line with new/advanced technology.
- Plant HR/Administration – Support different units of the plant for HR related issues, general services, general logistics and administrative issues.